pipes | | | |
 
  UPvc Pipes & Fittings
 
     
  Pvc Raiser Column Pipes  
pipes
 
> No Leakage
> No Rusting
> No Deposition
> Light Weight
> Easy & Fast Installation
> High Tensile Strength
> Longer Life
> Overall Economy
> Recommended from 200 to 1000 Feet Depth
pipes
Based on market demand of quality pipes for submersible & Jet pumps Dutron is now introducing
 
     
  Advantages :  
 
pipes
Leak Proof Joints : Specially designed square threads & rubber gaskets totally eliminates the chances of leakage & hence joints are 100% leak proof.

Hygienic : As uPVC is immune to galvanic or electrolytic corrosion neither the pipe affects in any way the water passing through it nor water affects the pipe & hence there is no possibility of any contamination.

High Flow Rate : Mirror smooth inside surface & corrosion resistance property ensures high flow rates & thus brings an end to the problem of deposition normally experienced with G.I. Pipes. Also, it results in power saving.

Light Weight : Being extremely light in weight, handling & installation becomes much easier.

Longer Life : Dutron submersible pipes are manufactured from high quality PVC resin with latest state of the art technology maintaining very high quality standards and as these pipes are corrosion resistant and they last for life time.

High Load Carrying Capacity : These pipes have very high load carrying capacity and are recommended up to 550 feet depth subject to total load carrying capacity.

Overall Economy : As compared to G.I. pipes, Dutron submersible pipes are highly economical due to lesser material cost, transportation cost & longer life.

pipes   pipes
  pipes
 
             
 
Installation Procedure :
pipes
>
Primarily ensure that rubber gaskets provided with pipes are fitted in groove of external square threads of pipes.
> Assemble the adapter with pump.
>
Tighten one pipe to another with help of jerk/torque so that more than 50% of rubber seal gets into the internal threads of socket of adjacent pipe. It is recommended to use strap wrench for assembly to avoid damage to the pipe.
>
Ensure that metal clamp is fitted on the pipe at location marked "clamp here only"
>
While joining one pipe to another, keep on lowering in bore well with the help of chain pulley.
> After lowering for required depth, fix the metal adapter on top of the last pipe.
>
Connect fittings & clamping system as per your requirement.
>
Based on soil conditions it is recommended to use pump guard for pump safety.
 
pipes
 
pipes
     
Size (inch)
Nominal Diameter(mm)
Outer Diameter (mm)
Standard Length (mm)
End Connections
Load Carrying Capacity in Kgs
1"
25
33
3000
Belled female
& male
1500
11/4
32
42
3000
-
1800
11/2
40
48
3000
-
2000
2
50
60
3000
Coupler female
& Male
2400
2 1/2
65
75
3000
-
3000
 
     
 
 
Comparative Chart
pipes
pipes
 
Material property requirement for Column pipes
Dutron Pipes
Mild Steel or
Galvanized Steel Pipes
HDPE Pipes
Rigidity requirement so that column pipes & pump is vertical for proper NRV faction Pipes are rigid Pipes are rigid

Pipes are flexible hence not suitable for column application . Pipes are also soft & over long term use with heavy pump set they elongate & loose their shape permanently. In the process of elongation they become thin & break.

Strong threaded joints required for holding the column & submersible pump load & leak proof joints required for saving every drop of water
Specially designed square threads have very high load holding capacity & these threads do not corrode or rust or decorate even up to 50years of use. Special rubber seals are provided with the thread to ensure100% leak proof at high pump pressure.
The threads are prone to corrosion & rusting .Since the threads do not have layer of Galvanization , after2-3 years of use the old thread have to be made on the pipes on lathe machine due to rusting problem . The users ends up with a short pipe ,money & effort spent for making new threads are not pressure tight and do not have any rubber sealing system.
The threads cannot be formed as these pipes are soft and therefore the jointing of the pipe with the pump or at the top with any fixture is simple push type joint & are very weak and open up during use.
 
Material property requirement for Column pipes
Dutron Pipes
Mild Steel or Galvanized Steel Pipes
HDPE Pipes
Head loss due to internal friction
Pipes are rigid
Pipes are rigid

Internal Surface not as smooth as Dutron Pipes.

Weight of pipe & ease of handling
Specially designed square threads have very high load holding capacity & these threads do not corrode or rust or decorate even up to 50years of use. Special rubber seals are provided with the thread to ensure100% leak proof at high pump pressure.
The threads are prone to corrosion & rusting .Since the threads do not have layer of Galvanization, after2-3 years of use the old thread have to be made on the pipes on lathe machine due to rusting problem . The users ends up with a short pipe ,money & effort spent for making new threads are not pressure tight and do not have any rubber sealing system.
Becomes hard and can not be rolled back during removal. Pulling with tractor disturbs the crop.
Long life
Dutron column pipes do not react with acidic or alkaline water and also have a very long life inside the bore well
Steel pipes are prone to rusting, corrosion & ultimately they get damaged and have to be replaced very quickly.
Strength of material being very lass, very thick pipes are required for high pressure application. This reduces the internal area for water flow considerably. Hence thin pipes are used for high pressure application and the pipes burst in 2-3 yrs.
 
             
  Features  
pipes
  Special technical features of Dutron high tensile, high impact submersible column pipes.  
     
 
pipes
Square Threads
The joint of pipes have been specially designed with square threads & rubber rings to ensure proper gripping ,no chance of slipping & 100% leak proof joint. These threads are high friction threads on load, which do not open even on constant forward and reverse torque generated by starting & stopping the pump.They are made on specially imported CNC machines with special tools to ensure perfect dimensions and good & easy fitment. All threads are checked thoroughly with special tools or ensure perfect dimensions and good & easy fitment. All threads are checked thoroughly with special gauges to ensure 100% accuracy.
 
     
 
Wire Lock
  pipes
Wire lock coupler design : (WIRE LOCK: The Guarantee for your Pump Safety ) The couplers are fitted on the pipe sizes from 48 mm OD (5").
The couplers are locked with special wire lock system (applied for patent) to ensure that during installation and removal of pumps the coupler does not come out, resulting in column slippage. The wire lock system with the unique design made by only Dutron Pipes Pvt.Ltd., is a further development of the product.
 
     
 
Load & Pressure Technical Chart
pipes
Technical chart for all sizes and types of Dutron column pipes from 1" up to 5" has been given here below, which shows the ultimate breakage load of pipes, safe pulling load with chain pulley or crane and also the safe allowable hydro static pressure to be used in the pipes.
 

TYPE & SIZE

OD - Outside Dia
NB - Nominal Bore

Ultimate breaking load
Safe pulling load with chain pulley
Safe allowable hydrostic pressure(kg/cm2)
Safe Total Pump Delivery Head (m)

OD : 33mm (1") NB: 25mm
V4 (10 Kg/cm2)
V4 (15 Kg/cm2)
Medium
Standard

600 kgs
1000 kgs
1400 kgs
1800 kgs
400
700
770
1300

10
15
16
30

100
150
160
300
OD : 42mm (11/4") NB: 32mm
V4 (10 Kg/cm2)
V4 (15 Kg/cm2)
Medium
Standard
Heavy
1000 kgs
1500 kgs
2100 kgs
2600 kgs
3100 kgs
700
1000
1200
1500
1550
10
15
15
25
35
100
150
150
250
350
OD : 48 mm (11/4") NB: 40mm
V4 (10 Kg/cm2)
V4 (15 Kg/cm2)
Medium
Standard
Heavy

1200 kgs
2000 kgs
2500 kgs
3000 kgs
4000 kgs

800
1200
1300
1700
2000


10
15
15
26
35
100
150
150
260
350
OD : 60mm (2") NB: 50mm
Medium
Standard
Heavy
Super Heavy
2800 kgs
3800 kgs
4700 kgs
5600 kgs
1500
2100
2850
3500
13
20
27
35
130
200
270
350
OD : 75mm (21/2") NB: 65mm
Medium
Standard
Heavy
3500 kgs
5000 kgs
7000 kgs
1900
2700
4200
10
16
26
100
160
260
OD : 88mm (3") NB: 80mm
Medium
Standard
Heavy
5000 kgs
7000 kgs
9500 kgs
2750
4000
5700
11
17
26
110
170
260
OD : 113mm (4") NB: 100mm
Medium
Standard
Heavy
7500 kgs
10300 kgs
1600 kgs
4100
5700
9500
10
15
26
100
150
260
OD : 140mm (5") NB: 125mm
Standard
1600 kgs
9000
16
160
 
     
 
Typical Load Technical Chart
pipes
Technical comparison fro total load on the top pipe and ultimate breakage load of Ashirwad standard pipes.
This is just an indication of the loads to explain that in the design of the pipes adequate factor of safety has been considered.
 

SIZE


Weight of Pipe 500 Feet
Weight of Water Column in 500 ft Pipe
Weight of pump
Approx
Maximum
Total Weight Ultimate
Breaking Load of Dutron
Hi-Tech Hi-Tensile
Submersible
Pump Pipes


in kg

in kg

in kg

in kg
in kg
33mm OD (1")
82
75
100
257
1800
42mm OD (11/4")
113
135
100
348
2600
48mm OD (11/2")
132
190
125
447
3000
60mm OD (2")
166
320
150
636
3800
75mm OD (21/2")
216
530
200
946
5000
88mm OD (1")
303
720
250
1273
7000
113mm OD (4")
240
1225
300
1975
10300
 
Note: The total weight of the assembly is considerably reduced due to buoyancy when immersed in Bore well water. This is not considered above.
 
     
 
Frictional Head Loss
pipes
Approx. frictional head lost in steel pipe head lost in m.per 100 m discharge in lpm
pipes
Pipe Nominal Bore
 

Q lmp
(nominal dia mm)

40
50
65
80
100

40

1.15
0.38
0.10
0.03
0.01
60
2.57
0.84
0.22
0.08 0.03
80
4.48
1.50
0.40
0.14 0.05
100
7.16
2.36
0.63
0.22 0.07
120
10.30
3.38
0.91
0.32 0.11
150
16.10
5.30
1.42
0.50 0.17
180
23.20
7.60
2.05
0.72 0.24
240
41.25
13.52
3.64
1.29 0.42
300
64.45
21.12
5.56
2.01 0.66
360
-
30.41
8.19
2.90 0.95
400
-
37.55
10.11
3.58 1.17
500
- -
15.80
5.59 1.83
 
Friction in long pipeline is to be calculated. Technical chart - 4 gives friction losses per100 meter of pipeline for Dutron Colum Pipes & Technical chart -5 give frictional head loss for steel pipes. From table it can be seen that higher diameter pipes have lower frictional head loss. This helps to reduce load on pump and thus increase its life. Following examples will help you to calculate friction head different length.
 
     
 
Calculation
 

1. head Loss & discharge comparison for 2" (60 mm OD) Dutron Standard Column pipes & Gl pipe for installation at 450ft (137 meters) depth.

Considering that water will not be lifted higher than the ground level

(i) Head Loss due to depth of pump =137 meters = 450 ft both incase of Dutron Column pipes & steel pipes.

(ii) Head Loss due to friction in Dutron Column pipes as per technical chart-4

taking working range of discharge as 18m3/hr for

18m3/Hr=300 lpm

As per Technical chart 4 frictional head loss is= 7.71 meters/100 meters of depth for 2" (60 mm Dutron Standard Pipes For 137 meters frictional Head loss 137/100 X 7.71 = 10.56 meters

Total head load on pump with Dutron Column pipe = 137 + 10.56 = 147.5meters

(ii) Head loss due to friction in Steel pipes As per Technical chart 5 = 21.12 mtrs/100 mtrs

For 137 meters frictional =137/100 X 21.12 mtrs.

Head loss = 28.93 mtrs.

Total head load on pump with Steel pipes = 137 + 28.93 =165.93 mtrs.

In the same working condition the head load on pump is different than case of Dutron column pipes and steel pipes.

As per pump chart 10% to 30% extra water discharge is available with Dutron column pipe in comparison to steel pipes depending upon depth and discharge of pump

This means great power saving and less pumping time.

2) Even combination of Dutron Standard and Heavy pipes have lesser frictional Head than steel pipes.

It has been debated that Dutron heavy pipes have lesser Internal diameter because of more thickness and therefore water discharge will be less in comparison with seal pipe.

Comparison of Technical chart 4 & 5 shows that Dutron Super Heavy Pipes also have lesser frictional loss compared to steel pipes. Even 2" super heavy pipe has almost 33% lesser frictional loss than 2" steel pipe.

 
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